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Acetylene Plant Generators

We are manufacturing and exporting Acetylene Plants and acetylene equipment for the use of various industrial and other purposes. These plants and equipment are manufactured by using the latest technology of ING. L. & A., Bosch i, Italy and made as per international standards.

All the operations are performed automatically by pneumatically controlled valves along with highly accurate sensors and temperature controller imported from USA.

SALIENT FEATURES :

• Capacity ranging from 25cum/hour to 100cum/hr of latest technology.
• No bulky gas holder required.
• Automatic controls for feeding water.
• Maintaining temperatures, pressures, and slurry drain are full proof, efficient and are of international standard.
• Excellent absorption of gas in cylinders.
• No gas loss and high yield.
• Very simple and safe to operate.
• Low power consumption.
• Low maintenance cost.

Acetylene Generator

It mainly consists of a twin Hooper that is:
• Agitator and its drive unit
• Carbide Hooper screw feeder and its drive
• Flash back arrestor
• Safety relief valves drain system & the automatic controls system.

SAFETY: The generator is fitted with five safety valves. One is fitted on the gas outlet frame, one of each of the flash arrestors and one on each of the carbide Hooper. The bottom of the generator is fitted with an air-operated drain valve which discharge slurry in response to the slurry level is high. There is a water inlet valve, which opens in response to the temperature of the slurry.

Cooler condenser: The cooler condenser cools the acetylene gas having the generator, which is hot and laden with moisture and other gaseous impurities.

Low pressure Dryer: This is a pressure vessel charged with solid anhydrous carbide which absorbs the moisture in the gas.

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Acetylene Gas Producing Plants

We manufacture and export Acetylene Gas Producing Plants for the use of various industrial and other purposes. These plants and equipment are manufactured by using the latest technology of ING. L. & A., Bosch i, Italy and made as per international standards. This technology has been proven worldwide for the working efficiency and trouble free operations, safety and low power consumption. These Acetylene Gas Producing Plants are available in different capacities as per the client requirements.

S.NO.	Description		UA - 25	UA - 50	UA-100
1.1	Capacity (acetylene with purity as per IS-30B) Cubic Meter per hour		25	50	100
1.2	Raw material required
	1.2.1	Process water (liters/kg of calcium carbide processed)	8-10	8-10	8-10
	1.2.2	Calcium carbide (kg/N.cubic meter of gas)	4	4	4
	1.2.3	Calcium chloride (gms/N.cubic meter of gas)	50	50	50
	1.2.4	Cooling water make-up (liters/N.cubic meter of gas)	10	10	10
	1.2.5	Purifying mass (gas plus acid absorption mix per cum of gas)	15 gm/N. Cum + 4 gm	15 gm/N. Cum + 4 gm	15 gm/N. Cum + 4 gm
	1.2.6	Instrument/Process air	70 liters/minute	70 liters/minute	100 liters/minute
	1.2.7	Acetone	As required	As required	As required
	1.2.8	Hydraulic oil (for screw feed system)	Equivalent to SAE - 30	Equivalent to SAE - 30	Equivalent to SAE - 30
	1.2.9	Lubricating oil (for compressor)	Hy lube HDX-40	Hy lube HDX-40	Hy lube HDX-40

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High Pressure Dryer

Acetylene is generated as a result of the chemical reaction between the calcium carbide and water. The by-product calcium hydroxide is discharged automatically from the generator. Acetylene gas burns along with oxygen as a cutting & welding torch and it provides the highest temperature of any known oxygen gas mixture.

The high pressure dryer consists of three columns. The first column is filled with packing to avoid any void and for proper mixing and the second and third are filled with anhydrous calcium chloride.

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Level Controls

Level controller maintaining a particular level in the generator. If the level is above normal, water can enter the carbide hop.

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Acetone Pump

Acetone pump is supplied along with the plant for charging acetone in cylinders.
Automatic controls of acetylene generator:
• Temperature cum water inlet control.
• High temperature alarm.
• Level cum slurry discharge control.
• Level alarm.
• Pressure controls.
• Control of high temperature.
• Control of high level.

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Filling Manifold

The acetylene gas manifold consists of two headers fitted with non-return valves, one flash back arrestors, pressure gauge and manual isolation valves.

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Acetylene Compressor

The acetylene compressor is a three stage machine which is immersed in water filled tank to avoid any pressurized gas to come in contact with air and also to make sure that all the components are continuously cooled. The acetylene compressor is drawn by flame proof motor from outside the tank.

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Ammonia Scrubber

This equipment has a vertical vessel filled with a level gauge and water make-up line. A particular as marked on the level indicator has to be maintained. The ammonia scrubber all the water soluble impurities like ammonia.

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